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QMY1200P/1300P/1500P Automatic Die-chopping and Creasing Machine(Entrance Direct Feeding with Stripping Device)

1. Specifications: 
 

Model	Device	QMY1200P	QMY1300P	QMY1500P
Max. Paper Size	mm	1200X780	1300X960	1500X1100
Min. Paper Size	mm	400X410	400X410	540X400
Max. Die-cutting Dimension	mm	1180X760	1280X940	1480X1080
Max. Speed	sh/h	-5500	-5500	-4500
Max. Wor ept Strain	T	three hundred	three hundred	300
Max. Paper Thickness	mm	1-7	one-seven	1-7
Die-cutting Precision	mm	±0.5	±0.five	±0.five
Overall Power	KW	32.five	32.5	36.five
Total Dimension	mm	8600X4230X2350	9100X4530X2345	9600X4795X2400

two. Principal Features:
one) The Bobst kind reduce construction can make the reducing system motion like a scissor, it will understand a full and simpler minimize.
two) Main worm gear utilizes alloy copper material, right after the knowledgeable operator’s handbook scraping treatment method and rigorous normal screening, it can makes certain the driving parts 10 several years daily life.
three) The primary chains undertake imported British Renold model, the variances of ten chains are significantly less than .2mm.
4) The join among equipment box and driving shaft adopts sleeve and pin framework guaranteeing a sturdy link.
a. Velocity:   
 The machine adopts frequency controller to attain stepless velocity acceleration which can get to to 5000 moments per hour. During real production, it can typically run at 3600 to 4200 occasions per hour in accordance to the high quality of the board. If the high quality of the paper is great, a very good operator even can operate the equipment at maximum speed.
b. Safety:  
As it is demonstrated in the picture of the equipment, the machine adopts rear part paper feeding approach which keeps the operator away from the die-cutting component. The mounting and adjustment of the die plate is also accomplished exterior of the die-cutting portion with sensors and detectors at die-slicing portion to make sure that the device can not be commenced when the die-reducing plate is at adjustment standing.
 
In addition to the sensors at die-reducing element, there are sensor or method switches at window part to make the whole machine at monitoring position to make sure its security.

c. Procedure comfort: 
There is Man-equipment interface set up in the control panel which will demonstrates the basic safety position of the machine as well as malfunctions to aid the operator. Digital camera is also set up in front of the operator for him/her to keep an eye on the procedure standing at the supply portion.
 
d. Primary Buildings and Essential Material Utilised
1) Four Primary Huge Elements: They are: base station, moving platform, higher platform and equipment wall. The base station is made of grey solid iron -HT 200 the shifting platform is ductile iron – QT 42-10 and the equipment wall is high quality A3 steel.
2) Main Travel: 
 

The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a moving set to guarantee secure pressure out put which is not considerably less than three hundred tons.
 
The substance for the worm shaft is 40Cr with quenching treatment method and gear hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-6-3.

e. Die-chopping and Creasing Portion:  
The travel is transferred by way of crank rod to pendulum which will provide the relocating system to move up and down to reach die-cut and creasing objective.
 
The pendulum is manufactured of large quality ductile iron. The pendulum axis is completed by induction harden with surface hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 type automated die-reducing and creasing equipment. When compared with automated die-chopping and creasing device which is utilized for cardboard die-reducing, this sort of automated die-reducing and creasing equipment is mostly utilized for corrugated board which demands significantly less force for die-reducing, in this case really some producers have made smaller width on the pendulum and smaller diameter on the pendulum shaft. We preserve wider pendulum and even bigger diameter on its shaft to make our machine very last for a longer daily life.
 
 

The die-slicing plate utilizes 7 mm 75 Crl plate which has far more hardness and lifestyle span than the manganese plate.  

f. Board Conveying:  

 
It adopts 3-cam intermittent positioning unit to make certain the boarding conveying accurate and secure.

The device uses gripper bar sort with 12A prolonged joints chain which is much less in excess weight and considerably less shock to the intermittent device under the precondition to ensure the strength of the chain. The brand of the chain is Renold U.K with substantial specific and top quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge variety- light-weight in excess weight and substantial in power.

g. Electric Part  
 
 
The electrical parts are created and assembled according to the European CE common and employs world extensive recognized model products.

h. Installation of Die  
 
 

 
The die mounting and dismounting adopts facet withdrawing techniques which time saving and simple for procedure.
There are two techniques for the fixation of the die-possibly by bolt or clippers which are subject to customer’s suggestions.

The chase loc ept is pneumatic which is basic, handy and trustworthy.

i. Unique Figures of Our Device:
Clever And Specific Entrance Lay Layout:  

Compared with the card board sheet, the corrugated board has far more strength. If the corrugated board abnormally reaches to the front lay, it will damage the front lay and the gripper bar when the front lay reaches to its maximum position.
 
Normally the producers will set up sensors on this part to end the machine when the paper is fed abnormally to the front lay. However, when the machine is managing at the large speed, the inertia will bring the machine to run for a whilst to make the entrance lay to its greatest stage and then also harm the entrance lay and the gripper bar.
 
Our special design is that when the irregular board feeding takes place and getting detected, the entrance lay can never ever reaches to its maximum position which can make totally free from front lay and gripper bar damages because of abnormal paper feeding.
 
As it is our unique layout, so there is no photograph to be demonstrated listed here.

j. None-cease Accumulating unit   
At the delivery part, when the board is lower to be about 1 meter, the device will thrust
the die-reduce board pile out of the device supply part so that it is easy for the operator to draw them to the designated location with no the need to have of stopping the equipment .
 
 
 
                    
Paper pallet

k. Entrance-guide Feeding Element   The equipment adopts patent engineering of front-guide feeding construction, which can properly avoid and reduce damages to the surface area of printed sheet. Geared up with strong blower, even paper is bending deformation, can feed paper smoothly.

• Stripping Part  

a)The equipment is half striping which can strip off 3 – edge waste and middle holes of the board.
b) There are higher chase, middle chase and reduced chase in which the male, elastic block and
female die are positioned to strip off the squander.
                               

Upper chase                             Middle chase                Higher chase             
3. Configurations:

Identify	Model and Origin	Remarks
Bearing	SKF Swiss	Essential component
	IKO Japan or HangZhou, China	Not important element
Chain	Renold U.K	Principal Chain ( Discrepancy of less than .2 mm for per 10 chains of machine chain duration)
	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contactor, buttons	TELEMECANIQUE France
Photograph Electric Swap	Fotek ZheJiang
Stabilizer	MEANWELL ZheJiang
Variator	Delta ZheJiang
Principal Motor	Siemens	Joint Undertaking
PLC	Delta, ZheJiang
Gentleman-device Interface	Delta
Pneumatic Elements	Sunrise, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and shipping and delivery	CPG ZheJiang

/ The use of first gear manufacturer’s (OEM) portion quantities or trademarks , e.g. CASE® and John Deere® are for reference functions only and for indicating product use and compatibility. Our business and the outlined replacement parts contained herein are not sponsored, accredited, or produced by the OEM. /